COMPONENTS AND ASSEMBLIES
All electronic equipment uses components, passive (R, C, L and some diodes) and active (transistors, ICs etc.), built up into assemblies to make complete operational units; some units, like the videorecorders and disc players examined later in this book, have mechanical assemblies as well. This section surveys the most common building blocks in electronic systems. Type-coding and formulae are given in Chapter 24.
RESISTORS
The basic function of a resistor is to impede the passage of an electrical current, absorbing energy and dissipating it as heat. The vast majority of resistors in use dissipate less than 500 mW, and the most common are metal-oxide and metal-film types, which (due to their superior accuracy and stability) have superseded carbon composition types. Metal-film resistors have low inherent noise and high stability, and are available in a wide range of values and sizes. Metal- oxide types have better power-dissipation capabilities, and are generally based on the resistive properties of stannic oxide, SnO2.
Wire-wound resistors are used for higher-dissipation applications,
from about 2 W upwards – as equipment becomes more efficient, high-power resistors are being ousted, along with the unwelcome heat they generate. Wire-wound resistors can be made to close tolerances and high accuracy, and thus find ‘precision’ applications – in test equipment, for instance.
Other types of resistor are: metal glaze, whose characteristics are high resistance in small sizes, and resistance to external heating; Cermet, with similar virtues; and thick-film, made by screen-printing a carbon- loaded ink onto a substrate, and, typically in the form of ‘packages’, incorporating several resistors for non-critical applications.
There is a wide range of non-linear resistors for special applications. Amongst the most common types are VDR (Voltage Dependent Resistors), whose value depends on applied voltage, and thermistors, whose resistance varies with temperature. They are usually made of manganese oxide or nickel oxide, giving the thermistor a negative (falling resistance) reaction to heat, either externally sup- plied or generated internally by the passage of current.
Variable resistors have some form of conductive wiper which can be set to any point on the resistive track, and in domestic equipment these range from large double-gang volume controls to tiny PCB- mounted presets. Their tracks are carbon-coated or carbon-suffused, and may have a linear, logarithmic (volume controls) or other relationship to the physical position of the slider. In many cases variable resistors are being superseded by ‘software-control’ from microprocessor ICs.
Fixed resistors are available in various logarithmic series of standardised values, designated E12, E24, E96 etc., the number indicating how many different values are available in each decade. The standard range is E24: 1.0, 1.1, 1.2, 1.3, 1.5, 1.6, 1.8, 2.0, 2.2, 2.4, 2.7, 3.0, 3.3, 3.6, 3.9, 4.3, 4.7, 5.1, 5.6, 6.2, 6.8, 7.5, 8.2, 9.1 and their decades.
CAPACITORS
A capacitor consists basically of two conductive plates separated by an insulator (dielectric). It has the ability to store a charge of electric- ity, proportional to its capacitance, which for general use may range from 1 pF to 10 000 μF, and may be more for special applications like clock back-up stores in videorecorders. Capacitors are broadly divided into two classes, non-polarised and electrolytic.
The first category has a dielectric typically of ceramic or plastic- film material. Ceramic capacitors are formed by evaporating metal electrodes onto a ceramic insulator, and can take many physical forms: tube, disc, plate and multilayer. With different ceramic types, characteristics like temperature coefficient, physical volume and capacitance can be traded off. Plastic-film capacitors are generally larger than ceramic types for the same electrical ratings; they have metal-foil or metal-film electrodes and dielectrics of polyester, polystyrene, polypropylene or polycarbonate. With their relatively large physical volume and dislike of high body temperatures during soldering, film capacitors do not lend themselves to modern PCB techniques as well as ceramic types.
Electrolytic capacitors have the highest capacitance per unit size, and are generally used in values above 0.1 μF. They depend for their operation on a very thin oxide film formed on the surface of the positive plate by electrolysis when a d.c. polarising voltage is applied. There are two basic types of electrolytic capacitor: aluminium and tantalum. Aluminium types are available in higher capacitance ranges than tantalum, and are commonly used as PSU reservoirs and for smoothing and decoupling on supply lines. Tantalum capacitors are marginally less reliable, but have a size advantage (smaller) and higher permissible operating temperature.
Variable capacitors are now rare, except in varicap diode form, described below.
INDUCTORS
Inductance concerns the magnetic properties of a current-carrying conductor; all conductors are surrounded by magnetic fields. Practical inductors concentrate the magnetic field by winding the conductor into a coil with (usually) a magnetic core of ferrite or laminated iron. A basic property of an inductor is its ability to turn electrical energy into magnetic energy and vice versa. Examples are solenoids, relays, recording heads and loudspeakers in the one case, and replay heads, ferrite-rod aerials, phono pick-ups and VCR-motor PG/FG generators in the other. Transformers convert an alternating current into a strong, ‘tight’ magnetic field which induces a current in the secondary winding, usually at a different voltage: transformation ratio is proportional to wire-turns ratio.
The size of an inductor, for practical purposes, is generally proportional to the current it carries, and inversely proportional to the frequency at which it works. In conjunction with capacitors, inductors can form resonant circuits, the formulae for which are given in Chapter 24. The unit of inductance is the henry, which is too large for most purposes: millihenries (mH) and microhenries (μH) are more common terms. Because of the relative cost, size and complexity of inductors they are avoided where possible in modern design; in low- power applications they have been largely superseded by, for example, ceramic filters and ‘electronic’ substitutes.
DIODES
The diode is the simplest form of semiconductor, and consists of a single PN junction with the basic characteristic of conducting in one direction only. Most general-purpose diodes are based on silicon, with a forward voltage drop of about 700 mV and a very high reverse resistance.
In TV and video applications there are many significant variants of the diode. Some of the most important are: the zener diode, which has a specific and (with limited current) non-destructive reverse breakdown voltage, used as a reference; the varicap diode, always operated in reverse-bias, with an effective capacitance dependent on applied voltage; the light-emitting diode, LED, which emits infra- red or coloured light proportional to its forward current; the PIN diode, used as a modulator, switch or attenuator in UHF and SHF applications; laser diodes, allied to LEDs, but capable of producing high-intensity, spectrally pure beams of light; and photodiodes, whose conduction depends on the intensity of light falling on the junction.
TRANSISTORS
A transistor is a semiconductor device whose output can be control- led by the signal applied to one or more input electrodes, in the form of current in the base-emitter junction (bipolar type) or voltage at the gate (field-effect type). Most transistors are based on silicon, and have three terminals, base/emitter/collector or gate/drain/source. Basically transistors are classified by their semiconductor material (germanium, Ge; or silicon, Si) and their polarity (PNP or NPN). Within these categories there is a very wide range of types: general purpose, for linear or switching applications up to about 3 MHz at about 500 mW dissipation; power devices, typically used in audio amplifier output stages, whose main characteristic is an ability to dis- sipate heat; high-voltage types, for, for example, RGB output stages driving picture-tube cathodes, and (combined with high power capability) for PSU switching and line deflection; high-frequency devices with short transit times and often low-noise characteristics for use in VHF, UHF, and SHF front-ends; low-noise types for amplification of very small baseband signals; Darlington pairs which give very high power gain; switching transistors for fast pulse or logic signal handling; and complementary pairs, matched NPN/PNP devices generally used for audio class B power amplification. These categories are the main ones encountered in TVs and VCRs.